Castor Deck – Modular ULD Handling for Flexible Cargo Operations
Efficient manual cargo handling for flexible terminal processes
Castor Decks enable the manual, safe, and flexible movement of ULDs within air cargo terminals. They provide a simple solution for multidirectional ULD transfers, used wherever maximum flexibility is required – in Build & Break processes, Intra Terminal Transport, or at Airside Interfaces.
Flexible ULD Handling Made Easy
Lödige Castor Decks are modular, heavy-duty platforms designed for multi-directional manual ULD movement and storage. With customisable sizes, ergonomic working heights (203 mm or 508 mm), and optional features like power drive units or weighing systems, Castor Decks optimise manual cargo handling. Ideal for buffer zones, Build & Break areas, truck docks, or cool rooms.
Benefits of Lödige’s Castor Deck
Designed for innovative air cargo terminals, our solutions provide measurable benefits by improving efficiency, ensuring safety and supporting seamless process integration.
Proven Features & Options
The Castor Deck comes with a set of proven features and optional enhancements. These ensure reliable performance in daily cargo operations and allow flexible adaptation to specific terminal layouts and process requirements.
Features / Options
- Painted finish or hot-dipped galvanised steel for external, cold or perishables environment
- PDU (Power Drive Unit) for power assisted transfer of ULDs
- Scaleable
- Manual and pneumatic stops
- With fork tine pockets
- Scale
- Litter skirts
- Shipping inside closed container possible
Technical Data
Description | 10ft section |
| Capacity | 6,800 kg |
| Length | 3,315 mm |
| Width | 2,600 mm |
| Transfer height | 203 mm & 508 mm |
| Capacity per castor | 250 kg |
Automation Degree
Castor Decks are a manual handling solution by design, offering high flexibility and low complexity. The automation level can be increased with Power Drive Units or by integrating into automated cargo handling systems using AGVs, Transfer Vehicles, or Roller Conveyor networks.
This modular approach makes Castor Decks a reliable choice for cargo terminals that require scalable solutions—from simple manual operations to automated air cargo workflows.
Tools & Downloads
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Air Cargo Terminal Equipment
Brochure, (07-2025)
Castor Decks successfully in operation
Proven in practice, our solutions demonstrate their value worldwide every day.
Lödige Castor Decks enabled smooth multi-directional ULD handling, supporting one of Asia’s busiest express hubs with proven reliability and flexible integration.
Explore how Turkish Cargo enhanced their cargo handling efficiency and throughput at the state-of-the-art Istanbul facility with advanced solutions from Lödige Industries.
Related Products
Discover Equipment for ULD Handling
Explore related products that support every step of ULD handling in your terminal. From acceptance to storage and onward transfer, these solutions ensure efficiency, safety and smooth integration into your cargo flow.
Ball Decks let staff shift ULDs freely in any direction. Simple, modular and effective for manual handling in build & break areas.
Automated Guided Vehicles move ULDs flexibly across the terminal. Scalable, 24/7 available and safe – ideal for efficient cargo flows.
The Cargo Pallet Mover transports ULDs placed on ULD Support Pallets with precision. Battery-powered, agile and precise – perfect for peak handling.
ULD Support Pallets serve as a base for transporting and storing ULDs inside terminals. In combination with the Cargo Pallet Mover, they enable flexible, safe and efficient handling.
Powered Roller Decks move ULDs automatically in racks and docks. A robust base for faster, safer and more efficient transfers.
Truck Docks connect lorries and terminals. With scissor lifts and roller decks, they make ULD loading and unloading ergonomic, fast and reliable.
FlexLoader lifts and transfers ULDs flexibly between levels. A compact all-in-one device that boosts handling efficiency in tight spaces.
Cool Rooms keep ULDs between +2°C and +25°C. Reliable, integrated cold storage for pharma, perishables and sensitive cargo.
From Landside to Airside – Explore the Processes
Navigate through the key steps of air cargo handling and explore how our solutions support each process.
Let’s optimise your cargo terminal.
Speak with our experts to define your optimal equipment + software setup.
FAQs
Castor Decks enable manual, multi-directional movement of ULDs. They are commonly used in build & break zones, buffer areas, cold storage, and truck docks.
Yes. The castor grid, spacing, and structural design follow IATA ULD handling standards. Each deck is engineered to prevent container damage and ensure safe movement.
Castor Decks are typically designed for basically all ULDs.
Yes. Versions with hot-dip galvanised surfaces and stainless steel castors are available for use in cold rooms or on the apron.
Standard Castor Decks support up to 6,800 kg per 10 ft section. Individual castors are rated for 250 kg each.
Yes. Most Castor Decks offer ±50 mm height adjustment for ergonomic alignment with surrounding systems and equipment.
Optional features include manual stops, side guides, mobile stops, and litter skirts. These improve ULD positioning and prevent accidental movement.
While Castor Decks are primarily used for manual handling, they are often installed alongside powered systems like roller decks, turntables or FlexLoaders to bridge between manual and automated processes.
The modular design allows for easy customisation, reconfiguration, and integration into complex terminal layouts — even in areas with limited space.