TECHNOLOGY IN MOTION

Automated
Guided
Vehicles
(AGV)

Automated Guided Vehicles (AGV) for Air Cargo Terminals

Flexible, autonomous transport solutions to streamline your ULD handling

Efficient intra-terminal transport of Unit Load Devices (ULDs) is critical for modern air cargo terminals. Traditional solutions can struggle with flexibility, scalability, and peak-load management. Our Automated Guided Vehicles (AGVs) offer a dynamic and reliable alternative, seamlessly automating the transfer of ULDs between import/export areas, build & break zones, and storage locations.

AGV – The Smart Core of Automated ULD Handling

Lödige AGVs are intelligent, self-navigating vehicles for autonomous transport of 10 ft ULDs in NEP or WEP orientation at the standard conveying height of 508 mm. With natural navigation, laser scanners and lithium-ion batteries, they ensure safe, precise and continuous handling while reducing manual effort and bottlenecks.

Technical Data

Benefits of Lödige’s AGV for air cargo handling

Designed for innovative air cargo terminals, our solutions provide measurable benefits by improving efficiency, ensuring safety and supporting seamless process integration.

Autonomous routing via WMS integration
Compatible with 5 ft, 10 ft, 15 ft ULDs (up to 6,800 kg)
Horizontal and vertical ULD transfer to/from racks or docks
Natural navigation – no physical guides required
Omnidirectional drive for tight maneuvering
Inductive charging system for 24/7 operation
±10 mm stop precision for exact alignment
Reduces manual labor and ULD damage risks
Supports scalable layouts – no need for fixed conveyors

Proven Features & Options

The AGV comes with a set of proven features and optional enhancements. These ensure reliable performance in daily cargo operations and allow flexible adaptation to specific terminal layouts and process requirements.

Features / Options

  • Interface to any standard air cargo equipment incl. dollies, cargo pallet movers or manual handling areas
  • Flexible connection between different stationary conveyor systems within the terminal
  • Reduces space requirements due to compact design and unique arrangement of the drive units
  • High operational safety for both operators and freight
  • Permanent availability through efficient energy management and multiple vehicles
  • Fully integrated into the warehouse management system (Lödige Cargo Professional)
  • Loading and conveying at air cargo standard height of 508 mm
     

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Technical Data

Description
5 ft
10 ft
Dimensions (L × W × H)3,075 × 1,730 × 570 mmNEP: 3,790 × 2,790 × 570 mm
WEP: 3,380 × 2,900 × 558 mm
Deck orientationWide Edge (WEP)Narrow Edge (NEP) & Wide Edge (WEP)
Transfer height508 mm508 mm
Load capacity1,588 kg6,800 kg
Deadweight1,400 kg3,300 kg
Drive technologyOmnidirectional
Max. travel speed1.5 m/s (up to 3.0 m/s)
Max. acceleration0.3 m/s²
Onboard conveyorRoller conveyor (Conveying speed: 0.3 m/s)
Battery typeLi-Ion
Battery capacityup to 220 Ah
ChargingInductive charging (Opportunity charging possibility)
Charging time (20%-80%)1.5 h
Navigation systemNatural navigation
Stop precision± 10 mm
Network connectionWiFi
Safety features
  • 2 × laser scanner (Lidar)
  • LED indicators
  • 2 × emergency stops
  • 2 × plate stops (conveyor)
  • 2 × 360° PTZ cameras
  • Compliant with DIN EN ISO 3691-4; DIN EN ISO 13849; Machinery Directive 2006/42/EC 
  • 2 × laser scanner (Lidar)
  • LED indicators
  • 4 × emergency stops
  • 4 × plate stops (conveyor) for NEP AGV
  • 2 × 360° PTZ cameras
  • Compliant with DIN EN ISO 3691-4; DIN EN ISO 13849; Machinery Directive 2006/42/EC 

Automation Degree

Lödige Automated Guided Vehicles (AGVs) represent a fully automated solution specifically designed to autonomously manage intra-terminal transport tasks. 

Operating without the need for additional infrastructure, these vehicles integrate seamlessly into terminal operations, automating the transfer of 10 ft ULDs between build & break zones, import/export areas, storage decks, and docks. 

Controlled centrally by the Cargo Professional Suite, AGVs deliver consistent, safe, and efficient handling, significantly reducing manual intervention and ensuring optimal resource use and throughput, even at peak terminal loads.

Tools & Downloads

AGV successfully in operation

Proven in practice, our solutions demonstrate their value worldwide every day.

Automated Guided Vehicles for Swissport

Lödige Industries has implemented AGVs at Swissport to streamline ULD transport within the terminal. The driverless vehicles connect key process areas with precision, enhancing safety, flexibility, and throughput. This reference project demonstrates how scalable automation can optimise internal cargo flows for leading ground handlers.

Applications in Your Cargo Terminal

AGVs connect all vital terminal processes, including:

  • Import/export handling
  • Build & break workstations
  • Storage deck and rack areas
  • Truck docks and FlexLoader transfer points

This integrated transport approach significantly enhances operational continuity and throughput.

Related Products

Discover Equipment for ULD Handling

Explore related products that support every step of ULD handling in your terminal. From acceptance to storage and onward transfer, these solutions ensure efficiency, safety and smooth integration into your cargo flow.

Elevating Work Station (EWS)

Elevating Workstations bring ULDs to the perfect height. Ergonomic build-up and breakdown that protect staff and speed up flows.

Truck Dock

Truck Docks connect lorries and terminals. With scissor lifts and roller decks, they make ULD loading and unloading ergonomic, fast and reliable.

Powered Roller Deck

Powered Roller Decks move ULDs automatically in racks and docks. A robust base for faster, safer and more efficient transfers.

Right-Angle Deck

Change ULD direction with full automation. Lödige Right-Angle Decks enable smooth 90° transfers using driven rollers and lateral wheels.

FlexLoader

FlexLoader lifts and transfers ULDs flexibly between levels. A compact all-in-one device that boosts handling efficiency in tight spaces.

Cargo Pallet Mover

The Cargo Pallet Mover transports ULDs placed on ULD Support Pallets with precision. Battery-powered, agile and precise – perfect for peak handling.

ULD Support Pallet

ULD Support Pallets serve as a base for transporting and storing ULDs inside terminals. In combination with the Cargo Pallet Mover, they enable flexible, safe and efficient handling.

From Landside to Airside – Explore the Processes

Navigate through the key steps of air cargo handling and explore how our solutions support each process.

Service & Remote Support

for Air Cargo Terminals

Keep your terminal fully operational. With tailored service models, remote diagnostics, and fast spare parts supply, we ensure maximum availability and minimise downtime. From preventive maintenance to full-service contracts – our experts support you worldwide, 24/7.

Explore Service Options

Ready to optimise your internal cargo flows?

Talk to us about Automated Guided Vehicles for your terminal.

FAQs

AGV stands for Automated Guided Vehicle. In Lödige systems, it moves ULDs autonomously between terminal zones like import/export areas, workstations, and automated storage systems.

Lödige AGVs can transport ULDs up to 15 ft and 6,800 kg in either NEP or WEP orientation, with precise alignment and seamless transfers.

No. The AGV uses natural navigation and laser-based obstacle detection. No floor tracks or beacons are required.

The routes are dynamically assigned via warehouse management systems (WMS) or logistics software. In combination with fleet management, the AGV can be easily integrated into digital logistics platforms.

Yes. With lithium-ion batteries and inductive charging, AGVs can operate 24/7 with minimal intervention.

It complies with DIN EN ISO 3691-4:2020-11 and EN13849, and includes: 2 laser scanners, LED lights, emergency stops, plate stops, and 360° PTZ cameras.

It achieves a stop precision of ±10 mm.

Both fully automated hubs and manual terminals benefit. AGVs reduce fixed infrastructure and human error while improving cargo flow reliability.

Yes. AGVs are designed to interface with Lödige slave pallets, FlexLoaders, racking systems, and powered conveyors.

- Dimensions (10 ft): up to 3,790 x 2,900 x 570 mm
- Load capacity: up to 6,800 kg
- Max speed: 3 m/s (driving), 0.3 m/s (conveying)
- Battery: Li-Ion, up to 220 Ah
- Navigation: Natural guidance with Wi-Fi connectivity

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