Powered Roller Deck – Precise ULD Handling for Efficient Terminal Operations
Fast, safe and reliable ULD transport is essential for smooth terminal logistics. Whether at truck docks, racking, build & break zones or airside interfaces – powered roller decks ensure accurate ULD positioning and seamless integration with automated and semi-automated handling systems. A perfect fit for terminals requiring scalable, high-performance infrastructure.
Modular Powered Roller Decks for High-Throughput ULD Transport
Lödige Powered Roller Decks are motor-driven modules for transporting and storing ULDs in cargo terminals. Used in racking systems, truck docks, airside and build & break areas, they ensure precise positioning and controlled movement of 5 ft, 10 ft or 15 ft ULDs. Integrated brakes hold ULDs safely in place; optional features like built-in scales, pop-up balls for 90° transfer or fork tine pockets enhance system flexibility.
Benefits of Lödige’s Powered Roller Deck
Designed for innovative air cargo terminals, our solutions provide measurable benefits by improving efficiency, ensuring safety and supporting seamless process integration.
Proven Features & Options
The Powered Roller Deck comes with a set of proven features and optional enhancements. These ensure reliable performance in daily cargo operations and allow flexible adaptation to specific terminal layouts and process requirements.
Features / Options
- Additional Roller:
Deck length can be varied by 300mm per roller. The load capacity of 1,600 / 6,800 kg does NOT increase. - Galvanised Roller Deck:
Frame, fixings and rollers can be galvanised on request. - Powered Stop:
Powered Stops can be included position ULDs at the end of a roller deck lane. - Weighing Facility:
The weighing system is provided by load cells incorporated into the decks. Live load capacity is 6,800 kg minimum per 10ft section.
The mechanism can withstand all forces experienced through ULD transfer, for example braking of transfer operation or hitting stops, without being adversely affected. Read out variation is not produced by different positioning of the load centre of gravity. The load measuring devices are sealed and shielded to prevent interference from other electrical equipment in the area.
Technical Data
Description | 5 ft | 10 ft NEP | 10 ft WEP |
|---|---|---|---|
| Capacity | 1,600 kg | 6,800 kg | 6,800 kg |
| Length | 2,500 mm | 3,600 mm | 2,700 mm |
| Width | 1,800 mm | 2,700 mm | 3,500 mm |
| Transfer height | 508 mm | ||
| Conveying speed | 0.3 m/s | ||
Automation Degree
Powered Roller Decks are semi-automated modules with integrated electric drives for controlled ULD movement. While not autonomous, they can be fully integrated into warehouse management systems (WMS) and the Lödige Cargo Professional Suite for coordinated operation and process monitoring. Ideal for use in automated racking, build & break zones, and airside interfaces. Optional features such as pop-up balls or integrated scales increase automation flexibility.
Tools & Downloads
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Air Cargo Terminal Equipment
Brochure, (07-2025)
Powered Roller Decks successfully in operation
Proven in practice, our solutions demonstrate their value worldwide every day.
In Helsinki, Powered Roller Decks ensure reliable ULD flow within Finnair Cargo’s fully automated high-bay warehouse and build & break zones.
At the Istanbul hub, Lödige Powered Roller Decks support automated ULD transport between storage, airside and processing zones—designed for high throughput and 24/7 operation.
Related Products
Discover Equipment for ULD Handling
Explore related products that support every step of ULD handling in your terminal. From acceptance to storage and onward transfer, these solutions ensure efficiency, safety and smooth integration into your cargo flow.
Automated Guided Vehicles move ULDs flexibly across the terminal. Scalable, 24/7 available and safe – ideal for efficient cargo flows.
Elevating Workstations bring ULDs to the perfect height. Ergonomic build-up and breakdown that protect staff and speed up flows.
Truck Docks connect lorries and terminals. With scissor lifts and roller decks, they make ULD loading and unloading ergonomic, fast and reliable.
Change ULD direction with full automation. Lödige Right-Angle Decks enable smooth 90° transfers using driven rollers and lateral wheels.
Turntables rotate ULDs up to 360° for smooth direction changes. Optional with Right-Angle Deck, they also enable 90° transfers in compact, automated layouts.
Elevating Transfer Vehicles (ETV) run on rails in storage aisles. They lift and move ULDs safely in high-bay racks, maximising vertical space and throughput.
Transfer Vehicles travel on rails in terminal aisles, linking workstations, storage and cold zones. They move ULDs fast, precise and safely across levels.
The Cargo Pallet Mover transports ULDs placed on ULD Support Pallets with precision. Battery-powered, agile and precise – perfect for peak handling.
ULD Support Pallets serve as a base for transporting and storing ULDs inside terminals. In combination with the Cargo Pallet Mover, they enable flexible, safe and efficient handling.
FlexLoader lifts and transfers ULDs flexibly between levels. A compact all-in-one device that boosts handling efficiency in tight spaces.
Castor Decks provide effortless multi-directional ULD moves. Flexible, modular and quick to adapt for handling or buffer zones.
From Landside to Airside – Explore the Processes
Navigate through the key steps of air cargo handling and explore how our solutions support each process.
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FAQs
Standard load capacity is 6,800 kg for 10ft decks and 1,600 kg for 5ft decks.
Transfer speed is 18 m/min for all deck sizes.
Yes, decks are available for Narrow Edge Presenting (NEP) and Wide Edge Presenting (WEP) configurations.
No, the deck operates at standard heights (203 mm or 508 mm) without a pit.
Yes, the drive can be disengaged via the clutch for manual ULD movement.
Absolutely, all Powered Roller Decks meet IATA ULD handling standards.
Yes, optional hydraulic or pneumatic pop-up balls enable direction change or 360° rotation, especially useful for 5ft ULDs.
Yes, with galvanized finish, the decks are suitable for cold rooms, perishable zones, and apron use.
Yes, integrated load cells are available for precise weight verification during build & break and import/export handling.
Powered Roller Decks are ideal wherever ULDs need to be transported automatically within the terminal. This includes internal transport routes, build & break areas, airside interfaces, and automated ULD storage systems. Their modular design allows seamless integration into both new and existing cargo handling environments.